Kodi CNC Machining Ingasinthire Bwanji Mapeto Omaliza a Zida za Cast Aluminium?

Kodi CNC Machining Ingasinthire Bwanji Mapeto Omaliza a Zida za Cast Aluminium?

Kuyika Aluminium

Mukayang'ana zida za aluminiyamu zomwe zimagwiritsidwa ntchitogalimoto or telecommunicationmafakitale, mukufuna kumaliza kosalala, kopanda cholakwika. Makina a CNC amakupatsani mwayi. Zimatengera malo ovuta, monga-cast ndikuwapangitsa kukhala ofewa komanso olondola. Ingowonani kusiyana kwake:

Njira Kumaliza Kwapamwamba Kwambiri (Ra)
Die Casting 125-300 masentimita
CNC Machining 16-125 masentimita
Kuponya Mchenga 250-900 masentimita

Excel

Mutha kuwona momwe makina a CNC amakuthandizireni kumaliza bwino kwambiri, kupangitsa gawo lililonse kuwoneka ndikuchita bwino.

Zofunika Kwambiri

  • CNC Machining kwambirikumawonjezera kutha kwa pamwambaya zida zotayidwa za aluminiyamu, kukwaniritsa zosalala pakati pa 16 ndi 125 ma microinchi Ra.
  • Kugwiritsa ntchito CNC mphero ndi kutembenuza njirakumawonjezera kulondolandi kusasinthasintha kwa magawo, kuonetsetsa kulolerana kolimba komanso kugwira ntchito bwino.
  • Njira zomaliza zapamwamba monga kupukuta ndi anodizing sizimangowonjezera mawonekedwe komanso zimawonjezera kulimba komanso kukana dzimbiri.

Zochepa Zomaliza Zapamwamba mu Cast Aluminium Die Casting

Die Casting

Zolakwika Zodziwika mu Cast Aluminium

Mukamagwira ntchito ndi aluminiyamu, mutha kuwona zolakwika zina pamtunda. Zolakwika izi zimatha kukhudza momwe ziwalo zanu zimawonekera komanso momwe zimagwirira ntchito. Nazi zina zomwe mungawone:

Mutha kuwonanso mitundu iwiri ya porosity. Kuchuluka kwa mpweya kumachitika pamene mpweya kapena haidrojeni yatsekeredwa muzitsulo, ndikusiya mabowo ang'onoang'ono, ozungulira. Kuchuluka kwa shrinkage porosity kumawonekera ngati zibowo zazikulu, zowoneka ngati zosamvetseka chitsulo chikazizira ndikuchepa.

Kulekerera ndi Kusasinthika Mavuto

Mukufuna kuti ziwalo zanu zigwirizane bwino nthawi zonse. Standard zotayidwa kufa kuponyera zambiri kumakupatsani kulolerana pakati ± 0.05 mm ndi ± 0.10 mm. Pantchito zolondola, mutha kutsika mpaka ± 0.01 mm. Miyezo yamakampani monga ISO 8062-3 ndi NADCA imathandizira kuwongolera zomwe zingatheke. Pa,kugunda zololera zolimba izozitha kukhala zolimba, makamaka ngati mukufuna zotsatira zomwezo pagawo lililonse.

Zoletsa za Geometric mu Die Casting

Die casting imagwira ntchito bwino pamawonekedwe ena. Ngati mukufuna ngodya zakuthwa, mabowo akuya, kapena makoma owonda, mutha kulowa m'mavuto. Njirayi imachepetsa momwe gawo lanu lingakhalire lovuta. Nthawi zina, muyenera kusintha kapangidwe kanu kapena kuwonjezera masitepe kuti mupeze zomwe mukufuna.

CNC Machining Njira Zopangira Cast Aluminiyamu Zowonjezera

Zowonjezera Aluminiyamu

Kugaya kwa Flatness ndi Smooth Surfaces

Pamene mukufuna wanuzida za aluminiyamukuti muwoneke komanso kumva bwino, CNC mphero ndiyo njira yanu yopitira. Makina opangira mphero amagwiritsa ntchito zida zakuthwa, zopota kuti amete malo okhwima ndikupanga malo osanja. Mutha kudalira CNC mphero kukonza madera osagwirizana ndikuwonetsetsa kuti mbali zanu zimagwirizana bwino. Njirayi imatha kufikira kulolerana kolimba, nthawi zina kumveka bwino ngati ± 0.005 mm. Izi zikutanthauza kuti magawo anu azikhala ndi makulidwe osasinthika komanso osalala, omwe ndi ofunikira pazinthu monga zovundikira injini kapena mabatani amakina.

Flatness ndi chinthu chachikulu. Imakuuzani momwe yosalala komanso ngakhale pamwamba. Ngati mukufuna magawo awiri kuti agwirizane popanda mipata, mukufuna kuti zonse zikhale zathyathyathya momwe mungathere. CNC mphero imakuthandizani kuti mufike pamenepo pochotsa mabampu ndi zoviika zomwe zatsala poponya. MIC-6 aluminiyamu, mwachitsanzo, ili ndi kapangidwe kake kapadera kamene kamapangitsa kuti zikhale zosavuta kuti muthe kumaliza bwino kwambiri mukamagwiritsa ntchito makina.

Mutha kusankha magawo osiyanasiyana omaliza, kutengera zomwe gawo lanu likufuna. Nayi kuyang'ana mwachangu zomwe zingatheke:

Ra (µm) Zitsanzo za Ntchito Makhalidwe Ofunikira
3.2 Mabulaketi Amakina Omanga, Zophimba Za Injini Yamagalimoto, Zosintha Zazida Zazida, Makina Opangira Makina Kugwiritsa ntchito, kupsinjika pang'ono
1.6 Zokwanira zolimba, magawo opsinjika Zodulidwa zowoneka pang'ono, zidakwera mtengo wopanga ndi 2.5%
0.8 Kumaliza kwapamwamba kwa magawo opsinjika Imafunika kumaliza, kumawonjezera 5% pamtengo wopanga
0.4 Maonekedwe osalala kwambiri apamwamba kwambiri Palibe zodulidwa zowoneka, zimawonjezera mpaka 15% pamtengo wopangira

Excel 1

Ngati mukufuna gawo lomwe likuwoneka bwino komanso limagwira ntchito bwino, CNC mphero imakupatsani mphamvu kuti mumalize zomwe mukufuna.

Kutembenukira kwa Cylindrical Accuracy

Kutembenuza kwa CNC ndiyo njira yabwino kwambiri yopangira magawo ozungulira kapena ma cylindrical kuchokera ku aluminiyamu yotayidwa. Makina amazungulira gawo lanu pomwe chida chodulira chimachipanga. Njira iyi ndi yabwino kupanga zinthu monga shafts, bushings, kapena gawo lililonse lomwe likufunika kukhala lozungulira bwino.

Mumapeza kulondola kodabwitsa ndi kutembenuka kwa CNC. Makinawa amatha kupirira zolimba ngati ± 0.0001 mainchesi (2.54 microns). Izi zikutanthauza kuti gawo lililonse lomwe mupanga likhala lofanana ndendende. Simuyenera kuda nkhawa ndi zolakwika zochokera m'manja mwa anthu, chifukwa kompyuta imayendetsa chilichonse. Izi ndizovuta kwambiri m'mafakitale monga magalimoto ndi ndege, pomwe zolakwika zazing'ono zimatha kuyambitsa mavuto.

Nachi kufananitsa mwachangu:

Mbali Kusintha kwa CNC Kutembenuka Kwachikhalidwe
Kulekerera ± 0.0001 mainchesi (2.54 microns) Nthawi zambiri looser tolerances
Kubwerezabwereza Ubwino wapamwamba, wosasinthasintha Zosinthika, zomwe zimatengera zolakwika zaumunthu
Pamwamba Pamwamba Chapamwamba, nthawi zambiri palibe sekondale Pangafunike kumaliza kowonjezera
Kulakwitsa Kwaumunthu Zachepetsedwa Kuopsa kwakukulu kwa zolakwika

Ndi CNC kutembenuka, mumapeza zotsatira zosalala, zolondola, komanso zobwerezabwereza nthawi iliyonse.

Kupukuta ndi Njira Zapamwamba Zomaliza

Mukamaliza mphero kapena kutembenuka, mungafune kuti zida zanu za aluminiyamu ziziwoneka bwinoko. Ndipamene kupukuta ndi kutsirizitsa kwapamwamba kumabwera. Njirazi zimatha kupangitsa kuti ziwalo zanu zikhale zonyezimira, zosalala, kapena kuwapatsa mawonekedwe apadera.

Nazi njira zomaliza zodziwika bwino:

  • Kupukuta kwamakina:Makina amapera ndi kupukuta pamwamba pake kuti achotse tinthu tating'onoting'ono komanso totupa.
  • Kupukuta kwa Chemical:Mankhwala amasalala pamwamba pochotsa oxide wosanjikiza.
  • Electrochemical polishing:Amagwiritsa ntchito magetsi ndi mankhwala pomaliza mosalala kwambiri.
  • Kupukuta kwamakina mwatsatanetsatane:Masitepe angapo okhala ndi zida zolondola kwambiri kuti azitha kusalala bwino.
  • Kupukuta kopitilira muyeso:Ukadaulo wapamwamba kwambiri ngati ma lasers kapena matabwa a ion kuti athe kumaliza bwino kwambiri.
  • Surface passivation:Imabwezeretsa kukana kwa dzimbiri mutatha kupukuta, nthawi zambiri pogwiritsa ntchito anodizing.

Mukhozanso kugwiritsa ntchito njira monga kugwedeza kwamphamvu ndi kuphulika kwa mfuti. Kutha kwa vibratory kumayika mbali zanu mu mbale yokhala ndi zida zapadera zomwe zimawapukuta pang'onopang'ono ndikuzichotsa. Kuwombera kuwombera kumagwiritsa ntchito tinthu tating'ono kwambiri kuti tipange mawonekedwe ofananirako, matte. Njirazi zimathandiza kukonzekera mbali zanu zokutira kapena zimangowoneka bwino.

Ngati mukufuna kuwonjezera mtundu kapena chitetezo chowonjezera, mutha kuyesa:

  • Anodizing:Imawonjezera nsanjika yolimba, yowoneka bwino yomwe imakana kuvala ndi dzimbiri.
  • Poda zokutira:Amapereka amphamvu, ngakhale kumaliza pafupifupi mtundu uliwonse.
  • Kuphulika kwa mchenga:Amapanga mawonekedwe a matte ndikukonzekera pamwamba kuti amalize kwambiri.

Zomaliza zamakina ndi zamankhwala chilichonse chili ndi mawonekedwe ake komanso zopindulitsa. Nayi kalozera wachangu:

Mechanical kumaliza Maonekedwe Pamwamba Njira Yogwiritsira Ntchito Ntchito Wamba
Kutsuka Directional, satin kumaliza Maburashi / mapepala abrasive Zomangamanga
Kupukutira Zosalala, zowunikira Progressive abrasives Zokongoletsera ndi zoteteza ntchito
Kumaliza kuphulika Uniform matte Ma particles othamanga kwambiri Pre-mankhwala zokutira

Kukonza Zowonongeka Zoponya ndi CNC Machining

Nthawi zina, zigawo za aluminiyamu zotayidwa zimatuluka mu nkhungu ndi zolakwika zazing'ono.CNC Machining akhoza kukonzazambiri mwazinthu izi, kotero simusowa kutaya gawolo.

Zowonongeka zomwe mungakonze ndi izi:

  • Porosity:Timabowo ting'onoting'ono kapena matumba opangidwa ndi mpweya wotsekeka. Makina a CNC amatha kuchotsa izi pamwamba, kupangitsa gawolo kukhala lolimba komanso losatayikira.
  • Zowonongeka za mawonekedwe:Mavuto ngati mawonekedwe olakwika kapena m'mphepete mwazovuta. Makina a CNC amatha kudula ndikukonzanso maderawa kuti akhale oyenera.
Kutaya Chilema Kufotokozera
Porosity Zimachitika pamene mpweya wa gasi umapanga matumba kapena maenje, zomwe zimayambitsa kutayikira.
Zowonongeka za Mawonekedwe Zimachokera ku kusalongosoka kapena kupotoza, zomwe zimapangitsa kuti zikhale zosakwanira.

Pogwiritsa ntchito makina a CNC, mutha kusintha gawo la aluminiyamu yolakwika kukhala gawo lapamwamba lomwe limakwaniritsa zosowa zanu zenizeni.

Ubwino wa CNC Machining for Cast Aluminium Parts

Mawonekedwe Owongoleredwa Ndi Ubwino Wowoneka

Mukufuna kuti magawo anu aziwoneka akuthwa komanso akatswiri. Makina a CNC amakuthandizani kukwaniritsa izi. Ndi njira zapamwamba zomaliza, mutha kusankha mawonekedwe omwe mukufuna pazigawo zanu za aluminiyamu. Onani zosankha zina zodziwika:

Njira Kufotokozera Ubwino
Kuphulika kwa Mikanda Amagwiritsa ntchito abrasive media pomaliza matte Imachotsa zizindikiro za zida, imapangitsa kuti utoto umamatire, umveke bwino
Kupaka Powder Amapaka ufa wa polima ndikuchiritsa ndi kutentha Kukana kwakukulu kwa dzimbiri, kumamatira mwamphamvu, kumalizidwa kochuluka
Kupukuta pagalasi Kutsirizitsa mwatsatanetsatane kwa malo owala, onyezimira Amachepetsa kukangana, amawonjezera kukana kwa dzimbiri, kumveka bwino kwa kuwala
Brushed kumaliza Amapanga chitsanzo chofanana cha tirigu Mapangidwe apadera, amasunga miyeso yokhazikika
Anodizing Amapanga gawo la oxide pa aluminiyamu Kukana kwa dzimbiri, malo olimba, zosankha zamitundu

Njirazi zimapangitsa kuti ziwalo zanu ziwonekere komanso kukhala nthawi yayitali.

Kuchita bwino, Kugwira Ntchito, ndi Kuchita bwino

Mufunika mbali zanu kuti zigwirizane bwino. Makina a CNC amapereka kulolerana kolimba komanso kukwanira bwino, zomwe zikutanthauza kuti pali zovuta zocheperako komanso magwiridwe antchito abwino. Umu ndi momwe makina a CNC amathandizira:

Kupereka kwa CNC Machining Kufotokozera
Kupirira Kwambiri Zigawo zimakwaniritsa miyeso yeniyeni yolumikizira yosalala
Zokwanira Zolondola Zigawo zimakwanira bwino, kuchepetsa zolakwika
High-Precision CAD Modelling Kuonetsetsa kuti mapangidwe anu akugwirizana ndi chinthu chomaliza

Ziwalo zanu zikakwanira bwino, makina anu amayenda bwino komanso amakhala nthawi yayitali.

Kuchulukitsa Kukhalitsa ndi Moyo Wautumiki

Mukufuna kuti zida zanu za aluminiyamu zizigwira ntchito zovuta ndikupitilizabe kugwira ntchito. CNC Machining kumathandiza ndi kulamulira kutentha, zida kuvala, ndi Machining magawo. Izi zimapangitsa kuti ziwalo zanu zikhale zolimba komanso zodalirika. Nazi njira zina zopangira makina a CNC zimathandizira kulimba:

  • Amagwiritsa ntchito madzi odula kuti azitha kutentha komanso kuteteza malo
  • Imasunga liwiro lalitali kwambiri ndikuzizira koyenera
  • Imasintha makonda a makina kuti apewe kupotoza kapena kusokoneza

Langizo: Mukamagwiritsa ntchito makina a CNC, mumapeza magawo omwe amakhala nthawi yayitali komanso kuchita bwino, ngakhale m'malo ovuta.


Makina a CNC amakupatsani magawo osalala, odalirika kwambiri a aluminiyamu. Mumapeza mawonekedwe abwino, olimba kwambiri, komanso zida zokhalitsa. Mafakitale ambiri amadalira izi:

Makampani Chifukwa Chogwiritsira Ntchito
Zagalimoto Zopepuka, zolimba za injini ndi zida za chassis
Zamlengalenga Kuchuluka kwa mphamvu ndi kulemera kwa ndege
Zomangamanga Kukana dzimbiri kwa zomanga
M'madzi Zopepuka, zolimbana ndi dzimbiri
Zamagetsi Zigawo zolondola pazida
Katundu Wogula Amagwiritsidwa ntchito mosiyanasiyana muzinthu zambiri
Zida Zachipatala Zida zopanda poizoni, zosavuta kutseketsa

Kuyika ndalama pakumaliza kwa CNC kumakuthandizani kuti mukwaniritse miyezo yapamwamba kwambiri nthawi iliyonse.

FAQ

Ndi kutha kotani komwe mungayembekezere pambuyo pa CNC Machining kuponya aluminium?

Nthawi zambiri mumatha kumaliza pakati pa 16 ndi 125 ma microinchi Ra. Makina a CNC amachotsa malo oyipa ndikusiya magawo anu akuwoneka opukutidwa.

Langizo: Mutha kusankha zomaliza bwino pamapulojekiti apadera.

Kodi makina a CNC amathandizira kulimba kwa magawo a aluminiyamu?

Inde, mumapeza magawo amphamvu. Makina a CNC amachotsa madera ofooka ndi zolakwika, kuti zigawo zanu zizikhala nthawi yayitali ndikuchita bwino.

Kodi mungaphatikize makina a CNC ndi njira zina zomaliza?

Mwamtheradi! Mukhoza kugwiritsa ntchito CNC Machining poyamba, ndiye kuwonjezera anodizing, ❖ kuyanika ufa, kapena kupukuta. Izi zimakupatsani mawonekedwe achizolowezi komanso chitetezo chowonjezera.

Njira Yomaliza Pindulani
Anodizing Kukana dzimbiri
Kupaka Powder Zosankha zamitundu
Kupukutira Pamwamba ponyezimira

Nthawi yotumiza: Sep-03-2025
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