Iimpompo kunye ne-compressorsbahlala bejongana nokukhwela okusendle-olunye uphononongo lubonisa ngaphezulu kwe-47% yee-compressors zeshishini zihlala zingasebenzi ngenxa yokuqhekeka, kunye nokuthembeka kwehla ngaphantsi kwe-36%. Ukufa okuqhutywa kukulinganisa amanyathelo okuphosa okufana negorha elibalaseleyo, ukulwa neziphene kunye nokomeleza ukuqina, ukuze aba matshini bakwazi ukuqhubeka bencwina ngaphandle kokuyeka emhadini rhoqo.

Izinto eziphambili zokuThatha

• Ukuphosa ukufa okuqhutywa ngukulinganisainceda iinjineli ukuba zifumane kwaye zilungise iingxaki zoyilo kwangoko, ukwenza iimpompo kunye neecompressors zisebenze ngakumbi kwaye zihlale ixesha elide.
• Le teknoloji inciphisa iziphene ezifana ne-porosity kunye neziphene ezingaphezulu, ezikhokelela kwiindawo ezinamandla ezifuna ukulungiswa okuncinci kwaye zihlala ixesha elide.
• Umgangatho wemathiriyeli ongaguqukiyo kunye noyilo olwandisiweyo olusuka kumlinganiso lukhokelela ekusebenziseni amandla aphantsi, ukophuka okumbalwa, kunye nolondolozo olukhulu kwiindleko zokulungisa.

Imingeni eSebenzayo kunye noKuhlala ixesha elide kwiiMpompo kunye neeCompressors

Imiba eqhelekileyo eNciphisa iNtsebenzo kunye nexesha loBomi

Iimpompo kunye neecompressors zijongene nesethi yasendle yemiqobo kumgangatho wefektri. Kufuneka bahambisane nemithetho engqongqo yempumelelo evela kwi-US DOE kunye ne-EU. Abavelisi bahlala bejongana namatyala aphezulu ombane, ukulungiswa okuxabisa imali eninzi, kunye nosoyikiso oluqhubekayo lokuphelelwa lixesha. Olu luhlu lulandelayo luqaqambisa ezona ntloko zixhaphakileyo:

• Ukusetyenziswa kwamandla aphezulu ngexesha loxinzelelo lomoya kunye nokusebenza kwe-vacuum
• Ukunyuka kweendleko zokuyilungisa ngenxa yeendawo ezigugileyo
• Ixesha lokuphumla xa izixhobo zihleli zingasebenzi okanye zophuka
• Ubunzima bokugcina uxinzelelo oluzinzileyo ngexesha lokusebenza
• Ingxaki yokwamkela iinkqubo zokubeka iliso ezinobuchule ezinoyilo oludala
• Iindleko eziphezulu zangaphambili kunye netekhnoloji entsonkothileyo yeecompressor zobushushu obuphezulu
• Uxinzelelo lokuhlangabezana nemigangatho yokusingqongileyo kunye nokutshintshela kwiifriji eco-friendly
• Iihiccups zekhonkco lonikezelo kunye nokutshintsha kwendle kumaxabiso ezinto ezikrwada

Izinto ezisingqongileyo ezifana nobushushu, uthuli, kunye nokufuma nazo zijoyina itheko, nto leyo eyenza kube nzima ukuba iimpompo kunye neecompressors zihlale. Ubushushu obugqithiseleyo, ukungcangcazela okungxolayo, nezihluzo ezivalekileyo zinokujika umatshini othembekileyo ube liphupha elibi lokulondoloza. Abanini-zithuthi kufuneka bajonge imiqondiso efana nokugoba kwerotha, ukunxiba, kunye nemiba yokupholisa ioyile, ezinokuchwechwa kwaye zicuthe ubomi besixhobo.

Impembelelo yeziphene zokuVelisa kuBomi obude

Iziphene zokwenziwa kwemveliso zinokujika impompo ethembisayo okanye icompressor ibe yibhombu yexesha lokuphawula. Iingxaki ezifana nokubuya kolwelo, apho ifriji ixuba kunye ne-lubricant, hluba ifilimu yeoli ekhuselayo. Oku kukhokelela kungquzulwano, ukuguga, kunye nobushushu obugqithisileyo. Ulwelo blowby lusenokonakalisa iivalvu, rods, kunye pistons, lo gama ukungabikho lubrication kubangela cylinder kunye piston umonakalo.

Ukungcola kwenkqubo-cinga umswakama, i-copper oxide, okanye ukungcola-kuzisa i-corrosion kunye ne-mechanical jams. Ubushushu obuphezulu bokukhupha ukusuka kwifriji ephantsi okanye imilinganiselo yoxinzelelo oluphezulu lubangela ukunxiba kwepiston kunye nokwakhiwa kwekhabhoni. Nokuba impazamo encinci yendibano inokukhokelela ekuvuzeni, ukungahambi kakuhle, okanye ukuthwala ukusilela. Ezi ziphene zishiya ukuthembeka kunye nobomi beempompo kunye neecompressors, zenza uhlolo rhoqo kunyeukwenziwa komgangathokubalulekile kwimpumelelo yexesha elide.

I-Simulation-Driven Die Casting Solutions for pumps and Compressors

Ukuphucula iindlela zokuhamba zangaphakathi kunye neejometri

Iinjineli ziyayithanda iphazili elungileyo, kwaye akukho nto ibenza babe nemincili ngakumbi kunomngeni wokugqibelela ngaphakathi kweempompo kunye neecompressors. Ukulinganisa-eqhutywa ukufa ukuphosa izandla kubo ibhokisi yesixhobo yedijithali epakishwe ngamaqhinga anamandla. Iindlela zeComputational Fluid Dynamics (CFD), njenge-RANS, vumela abayili bajonge ngaphakathi kwiindlela zokuhamba kwaye babone yonke i-swirl, eddy, kunye ne-bottleneck. Basebenzisa amaqhinga aphucukileyo e-meshing-enzelwe i-impeller, engamiselwanga kwivolonti-ukubamba zonke iinkcukacha. Izixhobo zokuvelisa i-mesh ezizenzekelayo, ezinje ngeFidelity Automesh, zikhawulezisa inkqubo, zenza ukudalwa komnatha ukuya kuthi ga kahlanu ngokukhawuleza.

Ukulinganisa okuqhutywa yi-AI ngoku kujoyina iqela, lisebenza kwii-supercomputers ezikhawulezayo ze-GPU. Ezi zixhobo zinciphisa amanani ngesantya sombane, zinceda iinjineli ukuba zitshintshe iimilo ze-impeller kunye neendlela zokuhamba ukuze zisebenze ngokugqibeleleyo. Uthungelwano lwe-Neural kunye nedatha ye-CAD yeparameter ivumela ukuphuculwa kweenjongo ezininzi, ngoko ke abayili banokunyusa uxinzelelo kunye nokusebenza kakuhle. Enyanisweni, uphando lubonisa ukuba ukudibanisa i-CFD kunye ne-AI kunokunyusa umlinganiselo woxinzelelo ophakathi nge-9.3% kunye nokusebenza kwe-isentropic nge-6.7% kuyilo lwe-impeller. Ukwenziwa ngcono kwejiyometri ngokusebenzisa iCFD kuye kwabetha amandla ecompressor nge-4.56% kunye noxinzelelo lwe-15.85%. Ngala mandla makhulu edijithali, abavelisi banokulungisa zonke iigophe kunye nekona, beqinisekisa ukuba iimpompo kunye neecompressors zihamba kakuhle, zihlala ixesha elide, kwaye ziseza amandla amancinci.

Ingcebiso:Uyilo oluqhutywa kukulinganisa luvumela iinjineli ukuba zivavanye amakhulu eembono ngaphambi kokwenza ukubumba enye, ukonga ixesha kunye nemali ngelixa zileqa ukuhamba okugqibeleleyo.

Ukunciphisa i-Porosity, iziphene zoMphezulu, kunye namanqaku abuthathaka

I-Porosity kunye neziphene ezingaphezulu zi-saboteurs ezithuleyo ezihlala ngaphakathi kwendawo nganye. Ukuphosa ukufa okuqhutywa ngukulinganisa kujongana ngqo naba baphazamisi. Ngokusebenzisa uhlalutyo lokuqukuqela kunye novavanyo lokuvuza, iinjineli zinokunyusa ukubekwa kwe-vent kunye ne-vacuum application, ukusika amaxabiso e-porosity. Jonga kule theyibhile ebonisa ifuthe le-vacuum ladling die cast kwi-compressor housing:

I-vacuum-assisted venting, ekhokelwa yi-software yokulinganisa, isusa iigesi ezivalelekileyo kwiindawo ezikhohlisayo zokungunda. Omnye umenzi wezixhobo zonyango wehlise ukusilela kwe-porosity ukusuka kwi-8% ukuya kwi-0.5% kuphela ngokufaka i-vacuum-assisted venting. Amaxabiso ezinto ezilahliweyo kwiindawo zemoto kunye ne-aerospace ehlile ukusuka kumanani aphindwe kabini ukuya ngaphantsi kwe-2% ngenxa yobu buchule. Isiphumo? Amanqaku abuthathaka ambalwa, iindawo ezomeleleyo, kunye nenkunkuma encinci kakhulu.

Unyango lwakumphezulu lukwadlala indima ephambili. Unyango lwemichiza kunye nokupolisha kunokunciphisa izinga lokubola ukusuka kwi-5.72 mm / ngonyaka ukuya kwi-0.45 mm kuphela ngonyaka. Amandla okuncamathela atsiba ukuya kuthi ga kwi-111% ngokulungiswa komphezulu ochanekileyo. Uvavanyo lokudinwa lubonisa ukuba iindawo ezikhazimlisiweyo, ezingenasiphako zinokuhlala ixesha eliphindwe kabini ukuya kwezintathu kunomzala wabo orhabaxa, onamaqhuqhuva. Kwiimpompo kunye nee-compressors, oko kuthetha ukuphuka okumbalwa kunye nexesha elingaphezulu.

Ukuphucula iiPropati zeMathiriyeli kunye nokuhambelana

Ukungaguquguquki kuyinkosi kwihlabathi leempompo kunye neecompressors. Ukuphosa ukufa okuqhutywa ngukulinganisa kuqinisekisa ukuba yonke indawo iphuma kunye neempawu zemathiriyeli ezikumgangatho ophezulu. Iinjineli zisebenzisa izixhobo eziphambili ezifana neediaphragms ze-elastomer eziguquguqukayo kunye nee-brushless DC motors ukunciphisa ingxabano kunye nokunxiba. Olu tshintsho lunceda iimpompo ziguquguquke amaxesha eebhiliyoni ngaphandle kokuqhekeka okanye ukulahlekelwa yibounce yazo.

Ukungaguquguquki kwezinto kukwathetha ubomi obungcono bokudinwa. Uphononongo lwemibhobho esebenza ngoxinzelelo lwendalo lubonisa ukuba xa izinto eziphathekayo zihlala ziqinile, iinxalenye ezithile zinokubugqitha ubomi bazo bokuyila ngomda obanzi. Iipolymers ezintsha kunye ne-copolymers zonyusa ukumelana nobushushu kunye nokusebenza kokudinwa, ngelixa izixhobo zokuthwala eziphuculweyo kunye nezithambiso ezomileyo zigcina yonke into ihamba kakuhle. Isiphumo? Iimpompo kunye neecompressors ezisusa uxinzelelo, zixhathise ukubola, kwaye ziqhubeke nokusebenza ixesha elide emva kokuba abanye beyiyekile.

Phawula:Izinto ezihambelanayo zithetha ukumangalisa okuncinci kwintsimi kunye nokusebenza okuthembekileyo, naphantsi kweemeko ezinzima.

Iziphumo zeLizwe lokwenyani kunye nokuPhuculwa koBomi obude

Ukuphosa ukufa okuqhutywa ngukulinganisa kwenza ngaphezulu kokubonakala kukuhle ephepheni-kuyazisa kwihlabathi lokwenyani. Ukulinganisa kweCFD kwiimpompo kunye neecompressor, njengeempompo zegerotor kunye necompressor zokuskrola, zihambelane ngokusondeleyo nemilinganiselo yovavanyo. Iinjineli zibona uqikelelo lwamazinga okuhamba kwe-oyile kunye namazinga okuhamba kobunzima ahambelana noko kwenzeka ngokwenene elebhu. Lo mdlalo uqinile uthetha uphuculo oluqhutywa lukulinganisa luguqulela ngokuthe ngqo kwintsebenzo engcono kumgangatho wefektri.

Kwimeko enye, ilitye lokusila liphinde lalungisa iimpompo zalo nge-hydraulics ephuculweyo kwaye yakwazi ukuqhuba iimpompo ezimbalwa ngokunxuseneyo. Isiphumo? Ukonga nge-17% kwiindleko zamandla ngonyaka ngamnye kunye nokutsiba okukhulu kubomi bezixhobo. Uhlalutyo oluphezulu kunye nokufunda koomatshini ngoku kunceda ukuthelekisa ukusebenza okulindelekileyo kunye nedatha yelizwe lokwenyani, ukuveza iindlela ezintsha zokucudisa ukusebenza kakuhle kunye nokuthembeka.

Ukuphosa ukufa okuqhutywa ngukulinganisainika abavelisi amandla okuqikelela, ukuvavanya, kunye nokugqibelela zonke iinkcukacha phambi kokuba imveliso iqale. Intlawulo iza ngohlobo oluhlala ixesha elide, iimpompo ezithembeke ngakumbi kunye neecompressors ezigcina imizi-mveliso ihamba kunye nabasebenzi bokulondoloza bencumile.

Ukuphosa ukufa okuqhutywa ngukulinganisa kuguqula ukwenziwa kwemveliso eqhelekileyo ibe yinto yobugcisa obuphezulu. Ukulinganisa okuphucukileyo ngabona ingxaki ngaphambi kokuba ibethe, igcina amawaka abaqhubi kunye nokwandisa ixesha.Iindlela zeshishinibonisa abasunguli abaninzi abatyala imali kwezi zixhobo zedijithali minyaka le. Ikamva likhangeleka liqaqambile kwabo bamkela le teknoloji yokutshintsha umdlalo.

Icebiso: Ukwamkelwa kwangethuba kuthetha ukuba intloko ezibuhlungu zimbalwa kunye nenzuzo ethe chatha endleleni.

FAQ

Yintoni ukulinganisa-qhutywa ukufa kokuphosa?

Ukuphosa ukufa okuqhutywa ngukulinganisaisebenzisa imifuziselo yekhompyuter ukuqikelela kunye nokulungisa iingxaki phambi kokwenza iindawo zokwenyani. Iinjineli ziyayithanda. Oomatshini bahlala ixesha elide. Wonke umntu uyaphumelela.

Ingcebiso:Yicinge nje nge-superhero cape yokuvelisa!

Ubuchwephesha buzinceda njani iimpompo kunye neecompressors?

Ifumana iindawo ezibuthathaka, inciphisa iziphene, kwaye yongeze amandla.Iimpompo kunye ne-compressorsbaleka kakuhle. Amaqela ogcino ayavuya. Ixesha lokuphumla liyehla.

Ngaba ukufa okuqhutywa ngukulinganisa kungagcina imali?

Ngokuqinisekileyo! Ukonakaliswa okumbalwa kuthetha imali encinci echithwe ekulungiseni. Amatyala amandla ayancipha. Iinkampani zibona inzuzo inyuka. Uncumo macala onke.