U tobane le liphephetso tse 'maloa mabapi le ho lahla aluminium ea cast, ho kenyeletsoa tlhahiso e matla ea matla le mefokolo ea lekala. Baetsi balisebelisoa tsa lipeipilelisebelisoa tsa mochinihangata batla litsela tse betere tsa ho nyolla boleng ba sehlahisoa le ho fokotsa litšenyehelo.

Lintlha tsa bohlokoa

• Moqapi o tsoetseng pele oa hloboe ntlafatsa ho tšoarella le ts'ebetso. Sebelisa lisebelisoa tse ncha le taolo ea mocheso ho theha hlobo e tšoarellang nako e telele.
• Ho khetha sebakamotsoako o nepahetseng oa aluminiumke ea bohlokoa. Bapisa li-alloys ho ts'ebeliso li hloka ho ntlafatsa matla le ho tšoarella.
• Kenya ts'ebetsong tlhahlobo ea nako ea sebele bakeng sa mocheso le khatello. Sena se thusa ho boloka boleng le ho fokotsa likoli nakong ea tlhahiso.

Cast Aluminium Advanced Mold Design

Boenjineri ba Mold ba Boqapi

U ka finyellaliphetho tse ntle ho aluminium e entsoeng ka tšepedie casting ka ho shebana le moetso o tsoetseng pele wa hlobo. Litlhahiso tsa morao-rao li fetotse tsela eo u atamelang boenjiniere ba hlobo. Likhatelo-pele tsa morao-rao li kenyelletsa lisebelisoa tse ncha, taolo e ntlafalitsoeng ea mocheso, le ts'ebeliso ea tlhahiso ea litlatsetso. Liphetoho tsena li u thusa ho theha hlobo e tšoarellang nako e telele le ho sebetsa hantle.

U ka sebelisa mefuta e mecha ea tšepe, joalo ka 1.2383, ho potlakisa ho tiisa le ho eketsa chai. Hona joale lienjineri li lokisa meralo ea hlobo hantle le ho sebetsa liparamente maemong a sebele. Pholiso e hlophisitsoeng e fokotsa linako tsa potoloho ho fihla ho 40%, e leng se matlafatsang tlhahiso le ho ntlafatsa boleng ba karolo.

Ho Fokotsa Mathata a ho Lahla

Moqapi o tsoetseng pele oa hloboe u thusa ho fokotsa liphoso tse tloaelehileng tsa ho lahlela likarolo tsa aluminium tse entsoeng. Hangata o tobana le mathata a kang porosity, shrinkage, li- shuts tse batang, li-misruns, le warping. Ka ho ntlafatsa likanale tsa ho phalla ha hlobo le ho kenya moea, u lumella likhase ho tsoa le ho fokotsa moferefere. Ho khetha thepa e nepahetseng ea hlobo ho ntlafatsa ho tsamaisa mocheso le litekanyetso tsa ho tiisa.

• Theknoloji ea khatiso ea lehlabathe ea 3D e nolofalletsa mekhoa e rarahaneng ea li-gate, e ka fokotsang bokooa ba ho lahlela ka 99.5%.
• Li-inclusions tsa oxide li fokotseha ka 35%, 'me matla a mochine a ntlafala ka ho feta 8%.
• Tlhokomelo e nepahetseng ea hlobo le moralo li thibela likhutlo tse bohale le litsela tse rarahaneng tse sitisang ho phalla ha tšepe.

U boloka litšenyehelo ka ho fokotsa litšila le nako ea tlhahiso. Ho etsa lintho tse se nang thuso le ho iketsetsa li-automation li eketsa katleho. Ha o kenya ts'ebetsong maqheka ana, o hlahisa likarolo tsa aluminium tsa boleng bo phahameng tse nang le li-rejects tse fokolang.

Khetho ea Aluminium e ntlafalitsoeng ea Alloy

Li-alloys tse Bapisang le Litlhoko tsa Kopo

U hloka hokhetha motsoako o nepahetseng oa aluminiumbakeng sa morero o mong le o mong oa ho lahla. Qeto ena e ama tsela eo likarolo tsa hau li sebetsang ka eona le hore na li nka nako e kae. Li-alloys tse fapaneng li fana ka thepa e ikhethang, kahoo u tlameha ho li bapisa le litlhoko tsa kopo ea hau.

Li-alloys tse tummeng li kenyelletsa A360, A380, A383, B390, A413, le 518. Ka mohlala, A380 e sebetsa hantle bakeng sa likarolo tsa likoloi hobane e hanela ho phatloha ho chesang 'me e na le matla a matle. A360 e molemo ka ho fetisisa bakeng sa likarolo tse hlokang ho sebetsana le khatello e phahameng le ho bola, joalo ka thepa ea metsing.

Keletso: Kamehla hlahloba litlhoko tsa moreki oa hau le maemo a sebele ao karolo ea hau e tla tobana le ona. Sena se u thusa ho qoba mathata a kang porosity kapa ts'ebetso e fokolang ea mochini.

Ntlafatso ea Ts'ebetso le ho tšoarella

Ho khetha motsoako o nepahetsenge matlafatsa ts'ebetso le ho tšoarella. Haeba u sebelisa kereiti e fosahetseng, u ka bona liphoso kapa bophelo bo bokhutšoaane ba sehlahisoa. Ha u khetha motsoako o nepahetseng 'me u netefatsa bohloeki bo phahameng, likarolo tsa hau li tšoarella nako e telele' me li sebetsa hantle.

• Ho khetha thepa e nepahetseng ho fa likarolo tsa hao matla ao li a hlokang.
• Ho kopana le maemo a indasteri ho netefatsa hore lihlahisoa tsa hau li lula li tšepahala ha nako e ntse e ea.
• Ho hlahloba lintlha tsa bareki ho u thusa ho utloisisa hore na likarolo tsa hau li tlameha ho sebetsana le eng.

Moralo le ona o na le seabo. Ho boloka botenya ba lerako pakeng tsa 2-4 mm ho thibela porosity le shrinkage. Ho eketsa likhopo le likhutlo tse chitja ho eketsa matla le ho ntlafatsa phallo ea tšepe. Liphuputso li bonts'a hore ho sebelisa ho ithuta ka mochini ho bolela esale pele sebopeho sa alloy ho ka phahamisa matla a maholo, 'me mefuta e fihlang ho nepahala haholo.

U fumana liphetho tse ntle ha u khetha li-alloys ho latela litlhoko tsa kopo ea hau. Mokhoa ona o lebisa ho likarolo tse matla, tse tšepahalang haholoanyane tsa aluminium.

Cast Aluminium Precision Process Control

Ho Laola Mocheso le Khatello

U ka finyellaliphetho tsa boleng bo holimoka ho lahlela aluminium e shoeleng ka ho laola mocheso le khatello ka mokhoa o nepahetseng. Li-sensor le lits'ebetso tsa ho lekola nako ea nnete li u thusa ho lekola lintlha tsena nakong ea tlhahiso. Ha o sebelisa mekhoa e tsoetseng pele ea ho laola mekhoa, o etsa liphetoho tse potlakileng ho boloka ts'ebetso e tsitsitse. Lisebelisoa tsa ho etsisa tse kang CFD le FEA li u lumella ho bolela esale pele hore na tšepe e qhibilihisitsoeng e tla sebetsa joang, kahoo u ka qoba liphoso tse tloaelehileng.

U hloka ho laola likarolo tse 'maloa tsa bohlokoa hontlafatsa boleng ba ho lahla:

Tlhokomelo ea nako ea 'nete ea mocheso le khatello nakong ea aluminium die casting e ntlafatsa taolo ea ts'ebetso le netefatso ea boleng. E u lumella ho bona mefokolo e bakiloeng ke mocheso o tlase oa alloy, joalo ka li- shuts tse batang kapa ho tlatsa ho sa fella. Ho bala ka khatello ho u thusa ho lekanya matla a ho lahlela, ho u fa leseli la bohlokoa mabapi le ts'ebetso.

Ho Ntlafatsa Tšimoloho le Ho Fokotsa Litšila

O ka ntlafatsa ho tsitsa le ho fokotsa litšila ka ho sebelisa lilaoli tse matla tsa mocheso le litsamaiso tse kopaneng tsa ho pholisa. Lisebelisoa tsena li u thusa ho boloka ts'ebetso e tsitsitse le ho thibela mefokolo. Li-sensor li bokella lintlha tsa nako ea nnete, kahoo o ka khona ho lokisa litlhophiso kapele. U boetse u rua molemo ho software ea ketsiso e bolelang esale pele mathata pele a etsahala.

• Mosi oa fokotseha ha o sebelisa mekhoa e hloekileng ea tlhahiso le lisebelisoa tse tsoetseng pele tsa ho hloekisa.
• Tšebeliso ea matla e fokotseha ka theknoloji e baballang matla le mehloli e ka nchafatsoang.
• Taolo ea litšila e ea ntlafala ha u sebelisa likhechana tsa tšepe hape 'me u sebelisa lisebelisoa tse koetsoeng.

Baetsi ba hlola liphephetso tse kang porosity, likoli tse koaletsoeng ka mohatsela, le bofokoli ba holim'a metsi ka ho ntlafatsa moralo oa thepa, ho laola maemo a pholiso, le ho sebelisa vacuum die-casting bakeng sa likarolo tsa bohlokoa. Tlhokomelo le tlhahlobo ea kamehla e boloka hlobo e le boemong bo botle. Ha u shebana le taolo ea ts'ebetso, u hlahisa likarolo tsa aluminium tse entsoeng ka boleng bo ka tšeptjoang le litšila tse fokolang.

Cast Aluminium Automated Quality Inspection

Ho kopanya Mekhoa ea ho Hlahloba

U ka ntlafatsa ts'ebetso ea hau ea tlhahlobo ka ho kopanyalitsamaiso tse iketsangmocheng oa hau oa tlhahiso. Litsamaiso tsena li sebelisa mahlale a tsoetseng pele joalo ka marang-rang a neural, ho ithuta ka botebo, le ho beha leihlo ka nako ea 'nete ho lekola karolo ka 'ngoe bakeng sa liphoso. Tlhahlobo e ikemetseng e fokotsa ho kopana le tšepe e qhibilihisitsoeng le mocheso o phahameng, ho boloka basebetsi ba hau ba sireletsehile. U felisa mesebetsi e pheta-phetoang le ho phahamisa boima, e leng ho eketsang katleho.

U bona liphetho tse tsitsitseng tlhahlobong ea boleng. Linako tse potlakileng tsa potoloho li lebisa tlhahisong e eketsehileng. Lisebelisoa tse ikemetseng li boetse li fokotsa litšila, li boloka litšenyehelo tsa thepa le ho hloekisa. Litheknoloji tse kang tlhahlobo ea litšoantšo tsa X-ray, laser profilometry, le lisebelisoa tsa tlhahlobo ea liroboto li u thusa ho lemoha mefokolo ea kahare le holimo kapele.

Ho Fokotsa Phoso ea Batho

Tlhahlobo ea boleng bo ikemetseng bo u thusa ho fokotsa liphoso tsa batho tlhahisong ea hau ea Cast Aluminium. Litsamaiso tsa AI li sekaseka likete tsa litšoantšo ka motsotso, li fumana liphoso tse nyane tseo bahlahlobi ba batho ba ka li fosang. Litsamaiso tsena li sebetsa ntle le mokhathala, kahoo u fumana liphetho tse tšepahalang le tse nepahetseng nako le nako. Lits'ebetso tse tsoetseng pele tsa tlhahlobo ea pono li etsa liteko tsa nako ea nnete, tse sa senyeheng le litaba tsa ho tšoasa tse sa bonahaleng mahlong a motho.

• U etsa lihlahisoa ntle le li-conformity.
• U felisa litšila ho tloha mefokolo ea boleng le tlhahiso e feteletseng.
• U itšoara ka potlako ho tahlehelo leha e le efe ea botsitso ts'ebetsong ea hau ea tlhahiso.

Sistimi ea othomathike e beha leihlo le ho laola lintlha tse kang mocheso, lebelo la ente, le nako ea ho pholisa. U finyella boleng bo tsitsitseng mme u finyella litlhoko tsa mamello. Automation e bohlokoa bakeng sa ho hlahisa likarolo tsa boleng bo holimo le ho fokotsa kotsi ea liphoso.

Lahlela Aluminium Mekhoa ea Moshoelella

Recycling Aluminium Materials

U ka etsa hore tlhahiso ea hau e be e tsitsitseng haholoanyane kaho tsosolosa lisebelisoa tsa aluminium. Ho sebelisa aluminium hape ho sebelisa matla a fokolang haholo ho feta ho etsa tšepe e ncha. U boloka chelete hobane u hloka lisebelisoa tse seng kae tse tala. Li-alloys tsa bobeli tsa aluminium li sebetsa hammoho le tse ka sehloohong, kahoo u se ke ua lahleheloa ke boleng. Ha o sebelisa hape, o thusa ho fokotsa tlhahiso ea khabone. Bakeng sa kilogram e 'ngoe le e' ngoe ea aluminium e sebelisoang hape, o lokolla feela 0.6 kg ea CO2, ha e bapisoa le 12 kg bakeng sa aluminium e ncha. Ho phahamisa sekhahla sa ho sebelisoa hape ka 1% feela ho ka theola khabone ka 80 kg ea CO2 bakeng sa lik'hilograma tse 1,000 tse hlahisoang.

• Ho sebelisa aluminium hape ho boloka chelete e ngata ebile ho baballa matla.
• Ho feta halofo ea tlhahiso e ncha ea aluminium US e tsoa mehloling e sebelisoang hape.
• U thusa ho baballa lisebelisoa le ho sireletsa tikoloho.

Mekhoa ea Tlhahiso e Senyang Matla

O ka ntlafatsa botsitso ka ho sebelisa mekhoa ea tlhahiso e baballang matla. Die casting e sebedisa die tse ka sebediswang hape, tse theolang tshebediso ya matla ha e bapisoa le hlobo ya lehlabathe. Ho itšebetsa ka khatello e phahameng ho fokotsa linako tsa potoloho le ho eketsa ho nepahala. Vacuum die casting e fokotsa tšebeliso ea matla le litšila tsa thepa. Sistimi e nolofalitsoeng ke IoT e u lumella ho beha leihlo ts'ebetso ka nako ea nnete, kahoo o ka etsa liphetoho tse potlakileng ho matlafatsa ts'ebetso.

U ka boela ua latela litekanyetso tse kang ISO 14001:2015 ho bontša boitlamo ba hau ho tsamaiso ea tikoloho. Litifikeiti tsena li u thusa ho theha ts'epo ho bareki le ho fihlela lipheo tsa lefats'e tsa ts'ebetso.

U ka fumana liphetho tse ntle ka ho sebelisa litharollo tse hlano tsa Cast Aluminium die casting. Maano ana a u thusa ho ntlafatsa boleng ba sehlahisoa, litšenyehelo tse tlase, le ho matlafatsa ts'ebetso. Litlaleho tsa indasteri li bonts'a hore ntlafatso ea moralo e eketsa ts'epahalo lits'ebetsong tsa lisele tsa mafura. Tlhahlobo ea 'maraka e totobatsa thepa e matla ea mochini ho lipalangoang le kahong. Mekhoa ea likoloi e senola matsete a maholo ho likoloi tse bobebe le tsa motlakase.

• Lintlafatso tsa moralo li phahamisa ts'epahalo le ts'ebetso.
• Aluminium die castings e fana ka matla le ho hanyetsa kutu.
• Matsete a tšehetsa tlhahiso ea likoloi tse ncha tsa matla.

LBH

Molemo oa mantlha oa ho sebelisa tlhahlobo ea boleng bo ikemetseng ke efe?

U fumana sekoli ka potlako le ka nepo. Sistimi ea othomathike e u thusa ho fokotsa litšila le ho ntlafatsa boleng ba sehlahisoa.

Khetho ea motsoako e ama sehlahisoa sa ho qetela joang?

U khetha motsoako o nepahetseng ho lumellana le litlhoko tsa sehlahisoa sa hau. Qeto enae ntlafatsa matla, ho tšoarella, le ho hanyetsa ho bola.

A na u ka sebelisa sekhechana sa aluminium ho tsoa tšebetsong ea ho lahla?

• Ee, o ka sebelisa sekhechana sa aluminium hape. Ho recycle ho boloka matla, ho theola litšenyehelo, hape ho thusa ho sireletsa tikoloho.